It is the one and only company
in India which provides Total Transformer care, having it’s
own Laboratory, Filed Service Operations and High Vacuum &
Hot oil reconditioning System.
It provides Off Line Fault Detection, On line Fault
Sensor- Sensofast, Life Assessment, Oil Testing, Oil Reconditioning,
Transformer Refurbishment & Protection System Care.
DIAGNOSTICS, CONDITION MONITORING, LIFE ASSESSMENT & LIFE
IMPROVEMENT OF TRANSFORMERS
Transformers are a vital link in the distribution
of electrical power in Industrial Plants and Power Stations.
But they are most neglected part. In today’s scenario
they are the easiest to maintain and hardest to replace equipments.
Life of the Transformer is reflected by the insulation
condition of all the parts of Transformer. The followings
are the parts, which constitute a Transformer.
| 1. |
Transformer core |
| 2. |
Transformer windings |
| 3. |
HV / LV Bushings |
| 4. |
Transformer Oil |
| 5. |
Paper / Solid Insulation |
So the life of transformer is based on the Insulation Life
of the above-mentioned parts.
Establishing a sound and consistent Predictive and Preventive
maintenance programme will prolong the life of Transformers.
For this very purpose we are to carry out certain tests
and maintenance which are described by various International
Standards whose Significance are as follows:-
IN OUR TOTAL TRANSFORMER CARE PACKAGE WE PROVIDE
| 1. |
Sensofast - Online Fault Monitoring
System |
| 2. |
D.G.A. - Off line Fault Detection |
| 3. |
Oil Analysis as per IS : 1866
| Tests |
Significance |
| 1. |
Electric Strength |
Check Oil Insulation Value / Level |
| 2. |
Water Content |
Check dissolved moisture-affecting Insulation |
| 3. |
Resistivity |
Affecting the insulation of core & Windings |
| 4. |
Tan Delta |
Check Power Loss & Heat Dissipation |
| 5. |
Acidity |
Paper Insulation Decomposition in Oil |
| 6. |
Sediments / Sludge |
Check Dissolved Contamination |
| 7. |
Flash Point |
Fire catching Point |
| 8. |
Inter Facial Tension |
Oil Quality |
| 9. |
Dissolved Gas Analysis |
Check Internal Fault viz. Arcing, Sparking
Hot Spot & Overheating Etc. |
|
| 4. |
R.L.A. – Residual Life Assessment
| Tests |
Significance |
| 1. |
Furan Analysis |
Furfural Contents in Oil, which
reduces Insulation Life of the Transformers |
| 2. |
De-Polymerization Of Paper |
Decomposition of Insulating Paper |
|
| 5. |
On site Oil Reconditioning / Reclamation
| Tests |
Significance |
| 1. |
Dehydration / Filtration |
Improve Electric Strength and Water
Contents Improve the Oil Quality similar to New
Oil |
|
| 6. |
IR Value Improvement - Increase the Transformer
Insulation |
| 7. |
Overhauling - Increase the Life of the Transformer |
| 8. |
Protection System - Servicing, Testing &
Calibration
| 1. |
Relays |
| 2. |
Panels |
| 3. |
Breakers (O.C.B, A.C.B & V.C.B) |
| 4. |
Meters (Energy Meters, Volt Meters & Ammeters) |
| 5. |
Testing Instruments (Meggers & Multimeters) |
|